Engine Building
The valvetrain is the part of an engine build that gets skipped most often, because it is not where the power visibly comes from. It is also where a surprising number of boosted engines fail, and the failure — a valve meeting a piston — is total. Understanding what boost and engine speed ask of the springs makes the decision straightforward.
A valve spring's job is to keep the valve following the camshaft lobe. The cam opens the valve; the spring closes it and keeps the follower pressed to the lobe the whole way round. At low speed that is easy. As rpm rises, the valve has to accelerate and decelerate faster, and the spring has to overcome the inertia of the valve, the retainer, the follower and its own mass to keep everything in contact.
When it cannot, the valve floats — it separates from the lobe, hangs open longer than it should, and slams shut when the spring finally catches it. At best that is a loss of control and a misfire at the top of the rev range. At worst the valve is still open when the piston arrives.
Boost pressure sits in the intake port, pushing on the back of the closed intake valve. The spring has to hold the valve shut against that pressure on top of everything else. At modest boost on a factory spring it is fine; at higher boost, or with a larger valve, or with a spring that has lost tension with age, the valve can be lifted off its seat by the intake pressure alone. The engine loses compression on that cylinder and, under the wrong conditions, the valve is exposed to combustion on the wrong side.
Raising a rev limit in software is easy. Whether the springs can control the valves at that speed is the real question, and it is one we settle before the limiter is touched, as set out in rev limiters and launch control.
While the springs are out, the rest of the head deserves attention. Valve guides wear and let the valve wobble in its seat, which costs sealing and eats seals. Valve stem seals harden with heat and age and start passing oil, which shows up as smoke on start-up. On a boosted engine with high exhaust temperatures, exhaust valve material matters too, and a build aimed at serious output often specifies upgraded exhaust valves. All of this is head work, and it is done as part of the machine work rather than after the engine is together.
A modest boost increase on a factory engine with healthy springs, staying within the factory rev range, usually does not need it. A larger turbo that moves the power band up, a raised rev limit, a cam change or a high-mileage engine going to real boost does. We check installed height and seat pressure on any head that comes apart and tell the owner honestly whether the springs are up to the plan, for builds from Palm Harbor, Carrollwood and everywhere around Tampa.
Not always. A modest boost level within the factory rev range on healthy springs is usually fine. Higher boost, a raised rev limit, a cam change or high-mileage springs that have lost tension are the situations where upgraded springs become necessary.
A loss of power and a misfire at the top of the rev range that gets worse as the limiter is approached, often with a change in exhaust note. It is a sign the springs have lost control, and continuing to run there risks the valve meeting the piston.
Yes. Boost pressure in the intake port acts on the back of the closed intake valve. With enough pressure, a large enough valve or a weak enough spring, the valve lifts off its seat. It is one of the reasons seat pressure is specified for boost, not just for rpm.
No. Too much spring pressure wears cam lobes and followers quickly and loads the whole valvetrain unnecessarily. The right spring holds the valve against boost and controls it at the target rpm with margin, and no more.
GZ Performance LLC — 6717 Benjamin Rd, Building 640, Tampa, FL 33634. Tuning, turbo and supercharger installs, engine builds and swaps, brakes and suspension.
Call (786) 718-5573 Request an Estimate