Forced Induction
When a turbo comes off with a seized shaft, blue smoke or oil pouring out of the compressor housing, the failure is almost always in the oil supply or the oil return rather than in the turbo itself. The cartridge was fine. What it was given to run on was not.
A journal-bearing turbo shaft spins at extraordinary speed on a film of oil, and that film is the only thing between the shaft and the bearing. It needs oil at the right pressure, at a sane temperature, in the right volume, and it needs that oil to leave freely once it has done its job. Take away any one of those and the bearing fails, usually quickly.
The oil leaving a turbo is not under pressure. It is a foamed, hot stream that has to fall to the sump under gravity. A drain line with a rising section, a tight bend, a diameter that is too small or an outlet below the sump oil level backs up in the centre housing. Oil that cannot leave gets pushed past the seals — into the compressor housing on one side, where it goes through the intercooler and into the engine, or into the turbine housing on the other, where it burns and smokes.
A turbo that smokes on decel or after idle is very often a drain problem rather than a seal problem. A new turbo on the same drain will do the same thing. Check where the drain goes and how it gets there before condemning the unit.
Too little feed is a starved bearing. Too much is oil forced past the seals, which is why ball-bearing turbos often require a restrictor in the feed line and journal-bearing units usually do not. Fitting a restrictor to a turbo that does not want one starves it; leaving one off a turbo that does want one floods it. The turbo manufacturer's specification is the answer, and it is not interchangeable between units.
Feed line routing matters too. A braided line run against the manifold or the turbine housing cooks the oil inside it. When the engine is shut down hot, oil sitting in a feed line next to a glowing turbine housing bakes into carbon — coking — and that carbon eventually restricts the line or breaks off into the bearing.
A turbo is hottest at the moment the engine is switched off after a hard run, and at that moment the oil stops flowing. Coking of the oil in the centre housing and the feed line happens then. Water cooling on the centre housing helps, because thermosiphoning keeps some coolant moving after shutdown. So does the simplest habit of all: a minute of gentle driving before switching off rather than a hard pull into the driveway. In Florida the underhood temperature is already high before the turbo adds to it, which is one more reason we take cooling seriously on every install.
A turbo built and installed with those covered lasts. One installed without them fails in a way that looks like a bad turbo, and the replacement fails the same way. We see it on cars from Riverview, Valrico and Tampa regularly enough to check the lines before anything else.
Usually because oil is not draining freely from the centre housing and is being forced past the seals. Check the drain line routing, bore and where it enters the sump before assuming the turbo has failed.
Ball-bearing turbos usually do; journal-bearing turbos usually do not. Follow the turbo manufacturer's specification for that unit. Fitting the wrong arrangement either starves or floods the bearing.
A short period of gentle driving before parking does more than idling in the driveway, because it brings the turbine temperature down under airflow. Either is better than shutting off straight after a hard run, which is when coking happens.
Yes. Pressure in the crankcase pushes back against the turbo's oil drain and forces oil past the seals. A working PCV or breather system is part of turbo reliability, not a separate subject.
GZ Performance LLC — 6717 Benjamin Rd, Building 640, Tampa, FL 33634. Tuning, turbo and supercharger installs, engine builds and swaps, brakes and suspension.
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