Forced Induction
Turbos get condemned on the strength of a wiggle and a wet compressor housing more often than they should be. Some movement is normal. Some oil is normal. Knowing what to look for saves a replacement that was not needed — and catches the one that is about to take the engine with it.
A journal-bearing turbo floats its shaft on oil, and with the engine off there is no oil film. That means a small amount of side-to-side movement — radial play — is expected. It should be slight, even, and the wheels should not touch the housings when the shaft is pushed to either side. Axial play, movement in and out along the shaft, should be barely perceptible. A ball-bearing unit has less radial play by design and even less axial.
A light film of oil in the compressor housing and the charge pipe is normal on many turbocharged engines, because crankcase ventilation carries oil vapour into the intake upstream of the compressor. That is not a turbo leaking. Pooled oil, or oil accumulating faster than the breather can explain, is different, and it points either to the compressor-side seal or — far more often — to a drain problem forcing oil past a healthy seal. We covered the drain side in feed and drain.
Oil on the turbine side shows up as blue smoke, particularly on decel or after idle, and as a wet, black exhaust housing. Again, the seal is often the victim rather than the cause.
The most expensive misdiagnosis in forced induction is a new turbo fitted to solve an oil problem that was in the drain line, the crankcase pressure or the feed pressure. The new one does exactly the same thing. Check the system before condemning the component.
The compressor wheel should have clean, sharp leading edges. Chipped, bent or eroded blades mean something has been ingested — a bolt, a piece of a filter, debris from a failed part upstream — and a damaged wheel is out of balance, which loads the bearings and shortens the life of everything. The turbine wheel is harder to see and is inspected through the housing outlet; damaged blades or a rubbing pattern on the housing wall mean the same thing on that side.
Cracks in the turbine housing, particularly around the wastegate port and between the scroll passages on a twin-scroll, are common on high-mileage and high-boost turbos. Small cracks that do not propagate are often tolerated; cracks that reach a flange or the wastegate seat leak exhaust energy and get worse. An internal wastegate flap that no longer seats is a turbo that will not build boost properly, and it is a frequent cause of the boost control problems we outlined in wastegates and boost control.
Short of those, a turbo is usually serviceable or repairable. We inspect before we recommend replacement on every car, whether it arrives from Lakeland, Land O Lakes or around Tampa, because a turbo is expensive and a diagnosis is not.
On a journal-bearing turbo, a small amount of even side-to-side movement with the engine off is normal, as long as neither wheel can be made to touch its housing. In-and-out movement along the shaft should be barely perceptible. Ball-bearing units have less of both.
Not necessarily. A light film is commonly carried in from the crankcase breather. Pooled or rapidly accumulating oil points to a seal being overwhelmed, and the usual cause is a drain line or crankcase pressure problem rather than the turbo itself.
Often, yes. Bearings, seals and a balance are a normal rebuild. A damaged wheel can sometimes be replaced. A cracked housing to a flange or the wastegate seat generally means the housing, or the turbo, is finished.
Common causes in order: a boost leak, a wastegate that no longer seats or an actuator that has weakened, an exhaust leak before the turbine, and worn bearings. The turbo itself is usually the last on that list.
GZ Performance LLC — 6717 Benjamin Rd, Building 640, Tampa, FL 33634. Tuning, turbo and supercharger installs, engine builds and swaps, brakes and suspension.
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