Tuning
Before wideband sensors and datalogging, plug reading was how a tuner knew what was happening in the cylinder. It is still useful, because a plug records things a log does not — and it is still misread constantly, because a plug also records things that have nothing to do with the tune.
The three areas worth looking at are the insulator nose, the ground strap and the base ring where the plug seals to the head. Each one records a different part of the picture.
Everything about plug colour is subject to interpretation and to the last few minutes of running before the plug came out. Metal deposits on the insulator are not. If they are there, the engine has been detonating, whatever the log said, and the calibration needs to come back before anything else.
A plug reflects the whole history of its running, weighted toward the most recent. A plug pulled after a drive home at cruise shows cruise. A plug pulled immediately after a full-throttle pull with the engine shut down at the top shows the pull, which is how competition tuners read them. On a street car that has been idling in the parking lot for ten minutes, the colour tells you about the parking lot.
Modern fuels with ethanol and detergent packages also colour plugs differently from what old plug-reading guides describe. A wideband lambda reading under load is a far better guide to mixture than a plug ever was. The plug is a cross-check and a detonation witness, not the primary instrument. We went through the measurement side in wideband versus narrowband.
Two things about plugs on a modified engine matter more than reading them. The first is heat range: a boosted engine generally wants a colder plug than stock, because it is putting more heat into the chamber and a plug that runs too hot becomes an ignition source in its own right. The second is gap: higher cylinder pressure makes the spark harder to jump, and a gap that is fine at stock boost can misfire under load at higher boost. Closing the gap slightly is routine on a boosted car and it is often the fix for a high-rpm misfire that was being blamed on the coils.
It takes half an hour and it is something we do as a matter of course when a car from Land O Lakes, Lakeland or anywhere around Tampa comes in for a check-up on a tune.
On a modern engine with modern fuel, a light tan to grey insulator is normal. Black and sooty suggests rich running or misfire; white and glazed suggests lean or excessive heat. Colour is a rough guide and reflects the last few minutes of running as much as anything, so treat it as a cross-check against the datalog.
Metal on the insulator means detonation has been removing material from the piston. It is the one plug reading that is not open to interpretation, and it means the calibration needs to be reviewed before the car sees load again.
Usually one or two heat ranges colder than stock, depending on boost level and fuel. A plug that runs too hot in a boosted chamber can cause pre-ignition on its own. We specify plug heat range and gap as part of the tune.
A common cause is plug gap. Higher cylinder pressure makes the spark harder to jump, and a stock gap can break down under boost. Closing the gap slightly, and confirming the coils are healthy, is where we start.
GZ Performance LLC — 6717 Benjamin Rd, Building 640, Tampa, FL 33634. Tuning, turbo and supercharger installs, engine builds and swaps, brakes and suspension.
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